35,000KL Annual Beer Production Brewery
- Feb 17, 2025
- 195
- tiantai
1) Brief Introduction
Industrial brewery equipment consists of specialized machinery used for large-scale beer production, ensuring efficiency, consistency, and quality. Key components include the brewing system (mash tun, lauter tun, boil kettle, and whirlpool) for wort production, fermentation tanks for yeast activity, and bright beer tanks for maturation. Additional essential equipment includes cooling systems (heat exchangers and glycol chillers), CIP (Clean-in-Place) systems for sanitation, and packaging lines (bottling, canning, and kegging machines). Proper grain handling, pumps, and automation enhance production efficiency, making industrial breweries capable of high-volume beer manufacturing.
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2) General Configuration of 35,000KL Industrial Brewery
| Malt Handling System | Malt Feed Hopper |
| Malt Elevator | |
| Malt Classifier | |
| De-stoner | |
| Plate Type Magnet | |
| Mill Feed Hopper | |
| Malt Mill | |
| Grist Case | |
| Grist Conveyor | |
| Dust Collection System | |
| Brewhouse and brewing water section | 10KL Cereal Cooker |
| 20KL Mash Tun | |
| 20KL Lauter Tun | |
| 20KL Kettle Tun | |
| 20KL Temporary Storage Tun | |
| 20KL Whirlpool Tun | |
| 60KL Hot Water Tun | |
| Valves, Pumps, Heat Exchanger, Various Sensors | |
| Yeast propogation, storage and pitching | Carlsberg Flask |
| Yeast Propagator -1 | |
| Yeast Propagator -2 | |
| Yeast Storage Tanks | |
| Yeast Pitching and Cropping Pump | |
| Process&Utility Piping | |
| Field Instrument | |
| Fermentation and maturation section | 20 x 20KL Fermentation Unitank |
| 20 x 40KL Fermentation Unitank | |
| Filtration section | DE Filter |
| Bright beer section | 2 x 20KL Bright Beer Tank |
| CIP system for brewery | 2KL Caustic Tank |
| 2KL Hot Water Tank | |
| 2KL Acid Tank | |
| 2KL Sterile Tank | |
| Pumps, Valves, and Various Sensors | |
| Field instruments, control system, and automation | Full Automation |
| Electrical for brewery | Cables, Signal Wire |
| All other necessary auxiliary equipment | Cable Bridges, Support, and others |
3) Technical Basis of 35,000KL Industrial Brewery
| Brew Length ( Cast Cold Out) | 20KL |
| Brew Batches per day | 6 batches |
| No. of working days | 300 |
| Cold wort collection per day | 20KL/40KL |
| Design based on brew plato | 15 |
| Maximum Output Plato | 19 |
| Minimum Output Plato | 12 |
| Malt spent grain thickness | 25cm - 38cm |
| Evaporation Rate: | 8% - 10% |
| Voltage Supply | 400V, 3 Phases,50HZ AC, 24V DC or customized |
| Water Supply Pressure | 2 - 6 bar |
| Steam Working Pressure | 2 bar |
| Air Source Pressure | 2 - 8 bar |
| Brewery Expanding | Available |
4) Automation Level of 35,000KL Industrial Brewery
To realize maximum automation level
Valves automation: pneumatic butterfly, pneumatic angle seat valve, pneumatic ratio angle seat valve
One click brewing to save manual operation and reducing error rates
Auto water mixing station for mashing or sparging
Auto wort cooling station to reach needed fermentation temperature
Auto brewing process, includes mashing, lautering, boiling and whirlpool
Auto discharge of spent grain
Auto mashing in before official brew day to save time and help streamline your mashing process
Auto vessel pre-heating to save time and improve brewing consistency.
Auto vessel flushing to maintain high level cleanliness and efficiency in brewing
Recipe storage for different types beer
Auto alarm protection
Auto security protection
Auto log archiving
Tiantai provides turnkey solutions on brewery equipment, if you have the plan to build an industrial brewery, I am at your disposal anytime.
