60,000KL Annual Production Beer Factory
- Feb 19, 2025
- 189
- tiantai
1) Brief Introduction
Regional beer factory equipment consists of specialized machinery used for large-scale beer production, ensuring efficiency, consistency, and quality. Key components include the brewing system (mash tun, lauter tun, boil kettle, and whirlpool) for wort production, fermentation tanks for yeast activity, and bright beer tanks for maturation. Additional essential equipment includes cooling systems (heat exchangers and glycol chillers), CIP (Clean-in-Place) systems for sanitation, and packaging lines (bottling, canning, and kegging machines). Proper grain handling, pumps, and automation enhance production efficiency, making industrial breweries capable of high-volume beer manufacturing.
.jpg)
3) Technical Basis of 60,000KL Regional Beer Factory
4) Automation Level of 60,000KL Regional Beer Factory
To realize maximum automation level
Valves automation: pneumatic butterfly, pneumatic angle seat valve, pneumatic ratio angle seat valve
One click brewing to save manual operation and reducing error rates
Auto water mixing station for mashing or sparging
Auto wort cooling station to reach needed fermentation temperature
Auto brewing process, includes mashing, lautering, boiling and whirlpool
Auto discharge of spent grain
Auto mashing in before official brew day to save time and help streamline your mashing process
Auto vessel pre-heating to save time and improve brewing consistency.
Auto vessel flushing to maintain high level cleanliness and efficiency in brewing
Recipe storage for different types beer
Auto alarm protection
Auto security protection
Auto log archiving
Tiantai provides turnkey solutions on brewery equipment, if you have the plan to build an industrial brewery, I am at your disposal anytime.
Regional beer factory equipment consists of specialized machinery used for large-scale beer production, ensuring efficiency, consistency, and quality. Key components include the brewing system (mash tun, lauter tun, boil kettle, and whirlpool) for wort production, fermentation tanks for yeast activity, and bright beer tanks for maturation. Additional essential equipment includes cooling systems (heat exchangers and glycol chillers), CIP (Clean-in-Place) systems for sanitation, and packaging lines (bottling, canning, and kegging machines). Proper grain handling, pumps, and automation enhance production efficiency, making industrial breweries capable of high-volume beer manufacturing.
2) General Configuration of 60,000KL Regional Beer Factory
| Malt Handling System | Malt Feed Hopper |
| Malt Elevator | |
| Malt Classifier | |
| De-stoner | |
| Plate Type Magnet | |
| Mill Feed Hopper | |
| Malt Mill | |
| Grist Case | |
| Grist Conveyor | |
| Dust Collection System | |
| Brewhouse and brewing water section | 15KL Cereal Cooker |
| 30KL Mash Tun | |
| 30KL Lauter Tun | |
| 30KL Kettle Tun | |
| 30KL Temporary Storage Tun | |
| 30KL Whirlpool Tun | |
| 90KL Hot Water Tun | |
| Valves, Pumps, Heat Exchanger, Various Sensors | |
| Yeast propogation, storage and pitching | Carlsberg Flask |
| Yeast Propagator -1 | |
| Yeast Propagator -2 | |
| Yeast Storage Tanks | |
| Yeast Pitching and Cropping Pump | |
| Process&Utility Piping | |
| Field Instrument | |
| Fermentation and maturation section | 22 x 60KL Fermentation Unitank |
| 24 x 120KL Fermentation Unitank | |
| Filtration section | Centrifugal separator+DE Filter |
| Bright beer section | 2 x 240KL Bright Beer Tank |
| CIP system for brewery | 3KL Caustic Tank |
| 3KL Hot Water Tank | |
| 3KL Acid Tank | |
| 3KL Sterile Tank | |
| Pumps, Valves, and Various Sensors | |
| Field instruments, control system, and automation | Full Automation |
| Electrical for brewery | Cables, Signal Wire |
| All other necessary auxiliary equipment |
Cable Bridges, Support, and others |
3) Technical Basis of 60,000KL Regional Beer Factory
| Brew Length ( Cast Cold Out) | 30KL |
| Brew Batches per day | 6 batches |
| No. of working days | 330 |
| Cold wort collection per day | 60KL/120KL |
| Design based on brew plato | 15 |
| Maximum Output Plato | 19 |
| Minimum Output Plato | 12 |
| Malt spent grain thickness | 25cm - 38cm |
| Evaporation Rate: | 8% - 10% |
| Voltage Supply | 400V, 3 Phases,50HZ AC, 24V DC or customized |
| Water Supply Pressure | 2 - 6 bar |
| Steam Working Pressure | 2 bar |
| Air Source Pressure | 2 - 8 bar |
| Brewery Expanding | Available |
4) Automation Level of 60,000KL Regional Beer Factory
To realize maximum automation level
Valves automation: pneumatic butterfly, pneumatic angle seat valve, pneumatic ratio angle seat valve
One click brewing to save manual operation and reducing error rates
Auto water mixing station for mashing or sparging
Auto wort cooling station to reach needed fermentation temperature
Auto brewing process, includes mashing, lautering, boiling and whirlpool
Auto discharge of spent grain
Auto mashing in before official brew day to save time and help streamline your mashing process
Auto vessel pre-heating to save time and improve brewing consistency.
Auto vessel flushing to maintain high level cleanliness and efficiency in brewing
Recipe storage for different types beer
Auto alarm protection
Auto security protection
Auto log archiving
Tiantai provides turnkey solutions on brewery equipment, if you have the plan to build an industrial brewery, I am at your disposal anytime.
.jpg)
