500L Complete Hybrid Distillery Equipment
- May 30, 2026
- 195
- tiantai
The complete hybrid distillery equipment is designed for the manufacture of high-quality spirits such as whisky, vodka, gin, rum, and brandy. The distillery system integrates mashing, fermentation, distillation, cooling, and control into a turnkey solution, suitable for both craft and industrial-scale production. Standard capacities range from 50L to 5000L per batch, with customised design available on request.
1. Mashing System
2. Fermentation System
3. Distillation System
4. Cooling System
5. Control System
Main Features
* Integrated turnkey solution covering the full production cycle
* Customisable capacity from small-scale to commercial production
* Constructed from premium stainless steel and copper
* Energy-efficient with advanced insulation and heat exchange design
* Easy maintenance with CIP cleaning system
* Designed and manufactured in compliance with CE / ISO standards
Example Configuration – 500L Distillery
* 500L mashing & fermentation unit
* 4 × 500L fermenters
* 500L copper pot still with 4-plate column
* 6HP glycol chiller
* Semi-automatic control system
Note: Technical specifications can be customised according to specific production requirements.
Contact Nicole to customize your distillation system now. Cheers!
Sales Manager | Tiantai Beer Equipment
Email: [email protected]
1. Mashing System
| Capacity | 500 L per batch |
| Structure | Mash&Lauter tun+hot liquor tank |
| Material | SUS304 / SUS316 (food-grade, polished interior) |
| Heating method | Steam jacket / Electric heating / Direct fire (optional) |
| Agitator | Top-mounted motor with variable speed drive |
| Insulation | 80mm polyurethane for energy efficiency |
| Function | Starch gelatinisation, enzymatic conversion, and wort preparation |
2. Fermentation System
| Tank volume | 500 L each |
| Configuration | Cylindroconical fermentation tanks (CCT) |
| Cooling | Dimple jackets with glycol circulation |
| Pressure rating | 0.2–0.3 MPa |
| Standard fittings | Manway, CIP spray ball, sampling valve, pressure relief valve |
| Function | Controlled fermentation for consistent alcohol yield and flavour |
3. Distillation System
| Pot still | 500 L copper or stainless steel |
| Distillation column | Copper with bubble plates or sieve plates |
| Dephlegmator | Stainless steel with reflux regulation |
| Condenser | Shell-and-tube or coil type |
| Spirit receivers | Dedicated tanks for heads, hearts, and tails |
| Function | High-quality separation of spirit fractions with precise reflux control |
4. Cooling System
| Chiller capacity | 6HP |
| Medium | Food-grade glycol-water mixture |
| Temperature range | -5°C to +25°C |
| Function | Provides stable cooling for fermentation and condensation processes |
5. Control System
| Control type | PLC touch screen / Semi-automatic / Manual (optional) |
| Key functions |
Temperature monitoring and regulation Distillation reflux ratio adjustment Pump and agitator control Process data recording (optional) |
Main Features
* Integrated turnkey solution covering the full production cycle
* Customisable capacity from small-scale to commercial production
* Constructed from premium stainless steel and copper
* Energy-efficient with advanced insulation and heat exchange design
* Easy maintenance with CIP cleaning system
* Designed and manufactured in compliance with CE / ISO standards
Example Configuration – 500L Distillery
* 500L mashing & fermentation unit
* 4 × 500L fermenters
* 500L copper pot still with 4-plate column
* 6HP glycol chiller
* Semi-automatic control system
Note: Technical specifications can be customised according to specific production requirements.
Reply to the questions below to get a quote quickly Cheers!
1. What spirit are you planning to produce – whisky, vodka, gin, or rum?
1. What spirit are you planning to produce – whisky, vodka, gin, or rum?
2. Do you prefer fully automatic or semi-automatic operation for your distillery?
3. Would you like us to design a distillery layout optimised for your space?
4. What batch capacity fits your production plan – 50L, 500L, or 4500L?
4. What batch capacity fits your production plan – 50L, 500L, or 4500L?
Sales Manager | Tiantai Beer Equipment
Email: [email protected]
