Fully Automated 3000L Five-Vessel Brewhouse System
- Jul 30, 2025
- 105
- tiantai
Maximizing Efficiency and Consistency: The Power of a Fully Automated 3000L Five-Vessel Brewhouse System
In the ever-evolving craft beer industry, efficiency, scalability, and consistency are key to a successful brewing operation. For breweries aiming to produce at a commercial scale without compromising on quality, a 3000L fully automated brewhouse with Five-Vessel configuration represents a perfect solution. Equipped with pneumatic valves, PLC control systems, and designed for continuous brewing, this brewhouse system optimizes production while ensuring product integrity.
I. The Five-Vessel Brewhouse Advantage
The heart of this brewing system lies in its five-vessel design, which includes:
1.) Mash Tun
Where milled malt is mixed with water and heated to convert starches into fermentable sugars.
2.) Lauter Tun
Used to separate the sweet wort from the grain solids after mashing.
3.) Two Kettles
These allow alternate usage: while one kettle is boiling, the other can be prepped to receive wort. This significantly reduces downtime and enables true continuous brewing.
4.) Whirlpool Tank
Utilized for wort clarification after boiling, it collects hop particles and trub through centrifugal force.
This configuration allows simultaneous processes—such as lautering and boiling—cutting production time and improving brew house throughput. It’s ideal for breweries targeting two to four batches per day, depending on staffing and chilling capacity.
II. Full Automation for Precision and Labor Efficiency
This 3000L system is integrated with PLC (Programmable Logic Controller) automation and pneumatic valve control, ensuring a smooth, repeatable brewing process. Key benefits include:
* Reduced human error in critical operations such as temperature control, pump switching, and valve sequencing.
* Recipe storage and repeatability, crucial for consistent flavor and quality.
* Real-time monitoring and alarms to ensure safety and respond instantly to anomalies.
* Touchscreen HMI for user-friendly operation and control over the entire brew cycle.
Automation not only enhances product consistency, but also significantly reduces the number of personnel required to operate a large-scale brewhouse.
III. Beyond the Brewhouse: Essential Supporting Equipment
While the five-vessel brewhouse is the core, a successful 3000L brewing setup requires various auxiliary systems to ensure smooth, hygienic, and energy-efficient operation:
1. Mill
Crushes ingredients such as malt, corn, rice etc
2. Hot Liquor Tank (HLT)
Provides heated water for mashing, sparging, and cleaning. A well-insulated HLT with heat recovery can improve energy efficiency.
3. Cold Liquor Tank (CLT)
Stores chilled water used during wort cooling. Essential for maintaining cooling speeds and protecting yeast vitality.
4. Fermentation Tanks (FV)
Typically ranging from 3000L to 6000L, depending on double or single batching. Equipped with cooling jackets and CIP spray balls.
5. CIP System (Clean-in-Place)
Ensures thorough and sanitary cleaning of all tanks and pipes. A mobile or fixed CIP cart with caustic and acid tanks is a must.
6. Glycol Chiller and Piping
Used for temperature control in fermentation and cold storage. A reliable glycol system is vital for stable beer production.
7. Control Cabinet
Hosts the electrical controls for the brewhouse and auxiliaries. Often integrated with PLC and alarm systems.
8. Air Compressor and Pneumatic Lines
Required for actuating valves and sometimes for aerating wort. Clean, dry, and food-grade air is essential.
IV. Designed for Future Expansion
A well-planned 3000L brewhouse system is often designed with scalability in mind. Modular piping, programmable automation, and dual kettles make it easier to scale from 2 batches per day to 4 or more without needing additional vessels. It's a strategic investment in long-term growth and quality assurance. With automation, continuous brewing capability, and robust auxiliary support, brewers can focus more on recipe innovation and brand development rather than manual labor and process troubleshooting.
Whether you're scaling up brewing production or building a new brewery from scratch, this system offers a future-proof brewing solution designed for today's demands and tomorrow’s ambitions. Any interests, do not hesitate to contact us please.
Vicky
Email: [email protected]
In the ever-evolving craft beer industry, efficiency, scalability, and consistency are key to a successful brewing operation. For breweries aiming to produce at a commercial scale without compromising on quality, a 3000L fully automated brewhouse with Five-Vessel configuration represents a perfect solution. Equipped with pneumatic valves, PLC control systems, and designed for continuous brewing, this brewhouse system optimizes production while ensuring product integrity.
I. The Five-Vessel Brewhouse Advantage
The heart of this brewing system lies in its five-vessel design, which includes:
1.) Mash Tun
Where milled malt is mixed with water and heated to convert starches into fermentable sugars.
2.) Lauter Tun
Used to separate the sweet wort from the grain solids after mashing.
3.) Two Kettles
These allow alternate usage: while one kettle is boiling, the other can be prepped to receive wort. This significantly reduces downtime and enables true continuous brewing.
4.) Whirlpool Tank
Utilized for wort clarification after boiling, it collects hop particles and trub through centrifugal force.
This configuration allows simultaneous processes—such as lautering and boiling—cutting production time and improving brew house throughput. It’s ideal for breweries targeting two to four batches per day, depending on staffing and chilling capacity.
II. Full Automation for Precision and Labor Efficiency
This 3000L system is integrated with PLC (Programmable Logic Controller) automation and pneumatic valve control, ensuring a smooth, repeatable brewing process. Key benefits include:
* Reduced human error in critical operations such as temperature control, pump switching, and valve sequencing.
* Recipe storage and repeatability, crucial for consistent flavor and quality.
* Real-time monitoring and alarms to ensure safety and respond instantly to anomalies.
* Touchscreen HMI for user-friendly operation and control over the entire brew cycle.
Automation not only enhances product consistency, but also significantly reduces the number of personnel required to operate a large-scale brewhouse.
III. Beyond the Brewhouse: Essential Supporting Equipment
While the five-vessel brewhouse is the core, a successful 3000L brewing setup requires various auxiliary systems to ensure smooth, hygienic, and energy-efficient operation:
1. Mill
Crushes ingredients such as malt, corn, rice etc
2. Hot Liquor Tank (HLT)
Provides heated water for mashing, sparging, and cleaning. A well-insulated HLT with heat recovery can improve energy efficiency.
3. Cold Liquor Tank (CLT)
Stores chilled water used during wort cooling. Essential for maintaining cooling speeds and protecting yeast vitality.
4. Fermentation Tanks (FV)
Typically ranging from 3000L to 6000L, depending on double or single batching. Equipped with cooling jackets and CIP spray balls.
5. CIP System (Clean-in-Place)
Ensures thorough and sanitary cleaning of all tanks and pipes. A mobile or fixed CIP cart with caustic and acid tanks is a must.
6. Glycol Chiller and Piping
Used for temperature control in fermentation and cold storage. A reliable glycol system is vital for stable beer production.
7. Control Cabinet
Hosts the electrical controls for the brewhouse and auxiliaries. Often integrated with PLC and alarm systems.
8. Air Compressor and Pneumatic Lines
Required for actuating valves and sometimes for aerating wort. Clean, dry, and food-grade air is essential.
IV. Designed for Future Expansion
A well-planned 3000L brewhouse system is often designed with scalability in mind. Modular piping, programmable automation, and dual kettles make it easier to scale from 2 batches per day to 4 or more without needing additional vessels. It's a strategic investment in long-term growth and quality assurance. With automation, continuous brewing capability, and robust auxiliary support, brewers can focus more on recipe innovation and brand development rather than manual labor and process troubleshooting.
Whether you're scaling up brewing production or building a new brewery from scratch, this system offers a future-proof brewing solution designed for today's demands and tomorrow’s ambitions. Any interests, do not hesitate to contact us please.
Vicky
Email: [email protected]
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