20,000KL Annual Beer Production Brewery
- Feb 17, 2025
- 197
- tiantai
1) Brief Introduction
Tiantai offers a wide choice of industrial brewery equipment and technology to customers at an optimal cost. Brewery equipment configuration is designed keeping in mind the raw materials, capacity and brewing profile of different brands. The process automation and control philosophy is developed to match volumes, efficiency and consistency of the final product. Our breweries comply with the latest and stringent international standards.
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2) General Configuration of 20,000KL Industrial Brewery
| Malt Handling System | Malt Feed Hopper |
| Malt Elevator | |
| Malt Classifier | |
| De-stoner | |
| Plate Type Magnet | |
| Mill Feed Hopper | |
| Malt Mill | |
| Grist Case | |
| Grist Conveyor | |
| Dust Collection System | |
| Brewhouse and brewing water section | 5KL Cereal Cooker |
| 10KL Mash Tun | |
| 10KL Lauter Tun | |
| 10KL Kettle Tun | |
| 10KL Temporary Storage Tun | |
| 10KL Whirlpool Tun | |
| 30KL Hot Water Tun | |
| Valves, Pumps, Heat Exchanger, Various Sensors | |
| Yeast propogation, storage and pitching | Carlsberg Flask |
| Yeast Propagator -1 | |
| Yeast Propagator -2 | |
| Yeast Storage Tanks | |
| Yeast Pitching and Cropping Pump | |
| Process&Utility Piping | |
| Field Instrument | |
| Fermentation and maturation section | 20 x 10KL Fermentation Unitank |
| 20 x 20KL Fermentation Unitank | |
| 20 x 40KL Fermentation Unitank | |
| Filtration section | DE Filter |
| Bright beer section | 2 x 10KL Bright Beer Tank |
| 2 x 20KL Bright Beer Tank | |
| CIP system for brewery | 1KL Caustic Tank |
| 1KL Hot Water Tank | |
| 1KL Acid Tank | |
| 1KL Sterile Tank | |
| Pumps, Valves, and Various Sensors | |
| Field instruments, control system, and automation | Full Automation |
| Electrical for brewery | Cables, Signal Wire |
| All other necessary auxiliary equipment | Cable Bridges, Support, and others |
3) Technical Basis of 20,000KL Industrial Brewery
| Brew Length ( Cast Cold Out) | 10KL |
| Brew Batches per day | 7 batches |
| No. of working days | 300 |
| Cold wort collection per day | 10KL/20KL/40KL |
| Design based on brew plato | 15 |
| Maximum Output Plato | 19 |
| Minimum Output Plato | 12 |
| Malt spent grain thickness | 25cm - 38cm |
| Evaporation Rate: | 8% - 10% |
| Voltage Supply | 400V, 3 Phases,50HZ AC, 24V DC or customized |
| Water Supply Pressure | 2 - 6 bar |
| Steam Working Pressure | 2 bar |
| Air Source Pressure | 2 - 8 bar |
| Brewery Expanding | Available |
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4) Automation Level of 20,000KL Industrial Brewery
To realize maximum automation level
Valves automation: pneumatic butterfly, pneumatic angle seat valve, pneumatic ratio angle seat valve
One click brewing to save manual operation and reducing error rates
Auto water mixing station for mashing or sparging
Auto wort cooling station to reach needed fermentation temperature
Auto brewing process, includes mashing, lautering, boiling and whirlpool
Auto discharge of spent grain
Auto mashing in before official brew day to save time and help streamline your mashing process
Auto vessel pre-heating to save time and improve brewing consistency.
Auto vessel flushing to maintain high level cleanliness and efficiency in brewing
Recipe storage for different types beer
Auto alarm protection
Auto security protection
Auto log archiving
Tiantai provides turnkey solutions on brewery equipment, if you have the plan to build an industrial brewery, I am at your disposal anytime.
