4000L Stainless Steel Continuous Brewhouse System
- Jun 06, 2026
- 120
- tiantai
Modern industrial breweries are constantly looking for ways to increase beer production capacity while maintaining consistent beer quality and reducing operating costs. Traditional batch brewhouse often faces bottlenecks during wort separation and boiling, limiting the number of brews that can be completed each day.
To solve these challenges, we have developed a 4000L Stainless Steel Continuous BrewhouseSystem featuring a 2500L Cereal Cooker, Dual 4000L Mash Tuns, High-Efficiency Filter Press, Dual 4000L Brew Kettles, and a 4000L Whirlpool Tun. Designed for industrial breweries and large-scale craft beer production, this innovative configuration supports continuous multi-batch brewing with a production capacity of up to 10 brews per day.
This brewhouse system has been successfully supplied as part of a complete brewery and distillery project in Kenya, demonstrating Tiantai's expertise in delivering customized turnkey brewing solutions for international customers.
I. Engineered for Continuous Brewing
Unlike conventional brewhouses that rely on a single mash tun and single brew kettle, this brewhouse system is designed around parallel production.
Multiple brewing stages operate simultaneously, allowing breweries to start a new batch while the previous one is still being filtered or boiled.
The result is:
- Higher brewhouse utilization
- Shorter production cycles
- Reduced waiting time
- Increased daily output
- Consistent wort quality
For breweries seeking high productivity without expanding floor space, continuous brewing provides a significant competitive advantage.
II. 2500L Cereal Cooker – Designed for Adjunct Brewing
Many industrial breweries use adjunct grains such as rice, corn, sorghum, and wheat to create different beer styles while optimizing production costs.
The dedicated 2500L Cereal Cooker is specifically designed to cook and gelatinize unmalted cereals before they enter the mash process.
Equipped with an efficient heating system and continuous agitation, the cooker ensures complete starch gelatinization, allowing malt enzymes to convert starch into fermentable sugars more effectively.
Advantages
- Suitable for rice, corn, sorghum, and other adjunct grains
- Higher extract efficiency
- Improved wort consistency
- Flexible recipe formulation
- Ideal for commercial lager production
After cooking, the cereal mash is transferred directly into the mash tuns for saccharification.
III. Dual 4000L Mash Tuns for Multi-Batch Operation
Instead of relying on a single mash vessel, this brewhouse incorporates two independent 4000L Mash Tuns.
While one mash tun is completing saccharification, the second can begin preparing the next batch, creating a continuous production rhythm and maximizing equipment utilization.
Compared with traditional systems, dual mash tuns offer:
- Simultaneous mash preparation
- Reduced idle time
- Greater production flexibility
- Stable wort supply for downstream processing
This configuration provides the foundation for true multi-batch brewing.
IV. Filter Press Technology – Faster than Traditional Lautering
One of the most distinctive features of this system is the adoption of a high-efficiency Filter Press instead of a conventional lauter tun.
Pressure-assisted filtration dramatically reduces wort separation time while producing exceptionally clear wort.
Filter Press vs Traditional Lauter Tun
Because filtration is completed much faster, the brew kettles receive wort continuously without waiting for long lautering cycles, greatly improving overall brewhouse productivity.
V. Dual Brew Kettles for Maximum Productivity
The system is equipped with two independent 4000L Brew Kettles, allowing multiple batches to be boiled simultaneously.
While one kettle is carrying out boiling and hop additions, the second kettle can immediately receive filtered wort from the filter press.
This parallel workflow eliminates production bottlenecks and creates a highly efficient brewing process.
Together with the dual mash tuns and filter press, the brewhouse supports continuous production with up to 10 brewing cycles per day, depending on recipe and brewing schedule.
VI. Intelligent Automation for Reliable Operation
The entire brewhouse can be integrated with Tiantai's intelligent PLC automation platform, providing precise control and real-time monitoring.
Automation features include:
- PLC Control System
- Touchscreen HMI
- Pneumatic Valves
- Flow Meters
- Temperature & Pressure Sensors
- PH Analyzer
- Turbidity Meter
- Foam Sensor
- Level Switches
The automation system minimizes manual operation while ensuring stable brewing performance, repeatable beer quality, and improved production efficiency.
VII. Complete Turnkey Brewery & Distillery Solution
This 4000L Stainless Steel Continuous Brewhouse System is only one part of a comprehensive turnkey project delivered by Tiantai Beer Equipment Company.
The complete solution includes:
- Grain Milling System
- Brewhouse System
- Fermentation System
- Glycol Cooling System
- Fully Automatic CIP Cleaning System
- PLC Control System
- 4000L Distillation System
- 50L Pilot Brewing & Distillation Equipment
......
From raw material handling to brewing, fermentation, distillation, cleaning, and process automation, Tiantai provides a fully integrated solution designed for maximum efficiency and future expansion.
VIII. Why Choose Tiantai Beer Equipment?
Tiantai Beer Equipment Company specializes in customized brewery and distillery engineering solutions for customers worldwide.
With innovative continuous brewing technology, advanced automation, and complete turnkey capabilities, we help breweries increase production, improve consistency, and reduce operating costs.
Whether you are building a new brewery, expanding production capacity, or adding a distillery to your facility, Tiantai offers professional engineering support from concept to commissioning.
IX. Contact Tiantai Beer Equipment Today
Looking for a high-efficiency continuous brewing system?
Whether you need a 4000L brewhouse, a complete brewery project, or an integrated brewery and distillery solution, Tiantai Beer Equipment is ready to provide customized engineering services tailored to your production goals.
Send us an inquiry today and discover how Tiantai can help you brew more, brew smarter, and grow faster.
To solve these challenges, we have developed a 4000L Stainless Steel Continuous BrewhouseSystem featuring a 2500L Cereal Cooker, Dual 4000L Mash Tuns, High-Efficiency Filter Press, Dual 4000L Brew Kettles, and a 4000L Whirlpool Tun. Designed for industrial breweries and large-scale craft beer production, this innovative configuration supports continuous multi-batch brewing with a production capacity of up to 10 brews per day.
This brewhouse system has been successfully supplied as part of a complete brewery and distillery project in Kenya, demonstrating Tiantai's expertise in delivering customized turnkey brewing solutions for international customers.
I. Engineered for Continuous Brewing
Unlike conventional brewhouses that rely on a single mash tun and single brew kettle, this brewhouse system is designed around parallel production.
Multiple brewing stages operate simultaneously, allowing breweries to start a new batch while the previous one is still being filtered or boiled.
The result is:
- Higher brewhouse utilization
- Shorter production cycles
- Reduced waiting time
- Increased daily output
- Consistent wort quality
For breweries seeking high productivity without expanding floor space, continuous brewing provides a significant competitive advantage.
II. 2500L Cereal Cooker – Designed for Adjunct Brewing
Many industrial breweries use adjunct grains such as rice, corn, sorghum, and wheat to create different beer styles while optimizing production costs.
The dedicated 2500L Cereal Cooker is specifically designed to cook and gelatinize unmalted cereals before they enter the mash process.
Equipped with an efficient heating system and continuous agitation, the cooker ensures complete starch gelatinization, allowing malt enzymes to convert starch into fermentable sugars more effectively.
Advantages
- Suitable for rice, corn, sorghum, and other adjunct grains
- Higher extract efficiency
- Improved wort consistency
- Flexible recipe formulation
- Ideal for commercial lager production
After cooking, the cereal mash is transferred directly into the mash tuns for saccharification.
III. Dual 4000L Mash Tuns for Multi-Batch Operation
Instead of relying on a single mash vessel, this brewhouse incorporates two independent 4000L Mash Tuns.
While one mash tun is completing saccharification, the second can begin preparing the next batch, creating a continuous production rhythm and maximizing equipment utilization.
Compared with traditional systems, dual mash tuns offer:
- Simultaneous mash preparation
- Reduced idle time
- Greater production flexibility
- Stable wort supply for downstream processing
This configuration provides the foundation for true multi-batch brewing.
IV. Filter Press Technology – Faster than Traditional Lautering
One of the most distinctive features of this system is the adoption of a high-efficiency Filter Press instead of a conventional lauter tun.
Pressure-assisted filtration dramatically reduces wort separation time while producing exceptionally clear wort.
Filter Press vs Traditional Lauter Tun
| Feature | Traditional Lauter Tun | Filter Press |
| Filtration Speed | Slower | Much Faster |
| Filtration Method | Gravity | Pressure Assisted |
| Wort Clarity | Excellent | Excellent |
| Multi-Batch Capability | Limited | Outstanding |
| Automation Level | Moderate | High |
| Production Efficiency | Standard | Significantly Higher |
Because filtration is completed much faster, the brew kettles receive wort continuously without waiting for long lautering cycles, greatly improving overall brewhouse productivity.
V. Dual Brew Kettles for Maximum Productivity
The system is equipped with two independent 4000L Brew Kettles, allowing multiple batches to be boiled simultaneously.
While one kettle is carrying out boiling and hop additions, the second kettle can immediately receive filtered wort from the filter press.
This parallel workflow eliminates production bottlenecks and creates a highly efficient brewing process.
Together with the dual mash tuns and filter press, the brewhouse supports continuous production with up to 10 brewing cycles per day, depending on recipe and brewing schedule.
VI. Intelligent Automation for Reliable Operation
The entire brewhouse can be integrated with Tiantai's intelligent PLC automation platform, providing precise control and real-time monitoring.
Automation features include:
- PLC Control System
- Touchscreen HMI
- Pneumatic Valves
- Flow Meters
- Temperature & Pressure Sensors
- PH Analyzer
- Turbidity Meter
- Foam Sensor
- Level Switches
The automation system minimizes manual operation while ensuring stable brewing performance, repeatable beer quality, and improved production efficiency.
VII. Complete Turnkey Brewery & Distillery Solution
This 4000L Stainless Steel Continuous Brewhouse System is only one part of a comprehensive turnkey project delivered by Tiantai Beer Equipment Company.
The complete solution includes:
- Grain Milling System
- Brewhouse System
- Fermentation System
- Glycol Cooling System
- Fully Automatic CIP Cleaning System
- PLC Control System
- 4000L Distillation System
- 50L Pilot Brewing & Distillation Equipment
......
From raw material handling to brewing, fermentation, distillation, cleaning, and process automation, Tiantai provides a fully integrated solution designed for maximum efficiency and future expansion.
VIII. Why Choose Tiantai Beer Equipment?
Tiantai Beer Equipment Company specializes in customized brewery and distillery engineering solutions for customers worldwide.
With innovative continuous brewing technology, advanced automation, and complete turnkey capabilities, we help breweries increase production, improve consistency, and reduce operating costs.
Whether you are building a new brewery, expanding production capacity, or adding a distillery to your facility, Tiantai offers professional engineering support from concept to commissioning.
IX. Contact Tiantai Beer Equipment Today
Looking for a high-efficiency continuous brewing system?
Whether you need a 4000L brewhouse, a complete brewery project, or an integrated brewery and distillery solution, Tiantai Beer Equipment is ready to provide customized engineering services tailored to your production goals.
Send us an inquiry today and discover how Tiantai can help you brew more, brew smarter, and grow faster.
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