5000BPH Beer Tunnel Pasteurizer
- Mar 29, 2025
- 158
- tiantai
The 5000BPH Beer Tunnel Pasteurizer is a high-capacity, fully automated pasteurization system designed to meet the demands of large-scale breweries. Capable of processing up to 5,000 bottles per hour (BPH), this system ensures microbial stability while maintaining beer quality, extending shelf life, and preserving taste. With its robust construction and advanced thermal control, it is an essential investment for breweries aiming for consistent and efficient production.
I. Technical Specifications
* Processing Capacity: 5,000 bottles per hour
* Pasteurization Temperature Range: 60°C - 78°C (140°F - 172°F)
* Tunnel Length: 12 - 18 meters (customizable based on production needs)
* Heating Zones: 5 to 7 stages
* Cooling Zones: 3 to 5 stages
* Material: SUS304 stainless steel (food-grade, corrosion-resistant)
* Control System: PLC with HMI touchscreen interface
* Conveyor System: Stainless steel mesh belt with adjustable speed
* Water Circulation System: Multi-stage heat recovery system for energy efficiency
* Pasteurization Units (PUs) Control: Fully adjustable for precise product treatment
* Cooling Method: Multi-stage cooling with water recycling
II. Key Features and Benefits
1.High Throughput and Efficiency
Designed for large-scale production, the 5000BPH pasteurizer ensures consistent and efficient pasteurization, minimizing downtime and maximizing output.
2.Optimized Thermal Processing
The system features precise temperature and exposure time control, ensuring the correct pasteurization units (PUs) are achieved for product stability while preserving beer flavor and aroma.
3.Customizable Modular Design
Breweries can configure the number of heating and cooling zones based on their specific process requirements, offering flexibility for different beer types and production scales.
4.Advanced Heat Recovery System
Integrated multi-stage heat recovery reduces energy consumption by reusing thermal energy within the system, significantly lowering operational costs.
5.Durable and Hygienic Construction
Built from high-quality SUS304 stainless steel, the pasteurizer is highly resistant to corrosion and wear, ensuring long-term reliability and compliance with international food safety standards.
6.Automated PLC Control for Precision
The intuitive PLC control system allows operators to monitor and adjust critical parameters in real-time via an HMI touchscreen, providing full control over temperature, conveyor speed, and pasteurization conditions.
7.Efficient Cooling and Water Recycling
The multi-stage cooling system ensures gradual temperature reduction, preventing thermal shock while improving energy efficiency through water recirculation.
8.Seamless Integration with Production Lines
Designed for compatibility with high-speed bottling lines, the 5000BPH Beer Tunnel Pasteurizer integrates smoothly into existing brewery setups, ensuring minimal disruption during installation.
III. Why Choose a 5000BPH Tunnel Pasteurizer?
For breweries requiring high-volume production with stringent quality control, the 5000BPH Beer Tunnel Pasteurizer is an optimal solution. It provides reliable microbial stability while preserving the integrity of the beer, offering superior energy efficiency and operational flexibility.
The 5000BPH Beer Tunnel Pasteurizer is a powerful and energy-efficient solution for breweries looking to scale up production while maintaining product quality and safety. With its advanced features, customizable design, and durable construction, it ensures long-term reliability and efficiency in large-scale beer pasteurization operations.
I. Technical Specifications
* Processing Capacity: 5,000 bottles per hour
* Pasteurization Temperature Range: 60°C - 78°C (140°F - 172°F)
* Tunnel Length: 12 - 18 meters (customizable based on production needs)
* Heating Zones: 5 to 7 stages
* Cooling Zones: 3 to 5 stages
* Material: SUS304 stainless steel (food-grade, corrosion-resistant)
* Control System: PLC with HMI touchscreen interface
* Conveyor System: Stainless steel mesh belt with adjustable speed
* Water Circulation System: Multi-stage heat recovery system for energy efficiency
* Pasteurization Units (PUs) Control: Fully adjustable for precise product treatment
* Cooling Method: Multi-stage cooling with water recycling
II. Key Features and Benefits
1.High Throughput and Efficiency
Designed for large-scale production, the 5000BPH pasteurizer ensures consistent and efficient pasteurization, minimizing downtime and maximizing output.
2.Optimized Thermal Processing
The system features precise temperature and exposure time control, ensuring the correct pasteurization units (PUs) are achieved for product stability while preserving beer flavor and aroma.
3.Customizable Modular Design
Breweries can configure the number of heating and cooling zones based on their specific process requirements, offering flexibility for different beer types and production scales.
4.Advanced Heat Recovery System
Integrated multi-stage heat recovery reduces energy consumption by reusing thermal energy within the system, significantly lowering operational costs.
5.Durable and Hygienic Construction
Built from high-quality SUS304 stainless steel, the pasteurizer is highly resistant to corrosion and wear, ensuring long-term reliability and compliance with international food safety standards.
6.Automated PLC Control for Precision
The intuitive PLC control system allows operators to monitor and adjust critical parameters in real-time via an HMI touchscreen, providing full control over temperature, conveyor speed, and pasteurization conditions.
7.Efficient Cooling and Water Recycling
The multi-stage cooling system ensures gradual temperature reduction, preventing thermal shock while improving energy efficiency through water recirculation.
8.Seamless Integration with Production Lines
Designed for compatibility with high-speed bottling lines, the 5000BPH Beer Tunnel Pasteurizer integrates smoothly into existing brewery setups, ensuring minimal disruption during installation.
III. Why Choose a 5000BPH Tunnel Pasteurizer?
For breweries requiring high-volume production with stringent quality control, the 5000BPH Beer Tunnel Pasteurizer is an optimal solution. It provides reliable microbial stability while preserving the integrity of the beer, offering superior energy efficiency and operational flexibility.
The 5000BPH Beer Tunnel Pasteurizer is a powerful and energy-efficient solution for breweries looking to scale up production while maintaining product quality and safety. With its advanced features, customizable design, and durable construction, it ensures long-term reliability and efficiency in large-scale beer pasteurization operations.
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